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RDR / What we take in / RAID 5 arrays and rebuilds

RAID 5 · one parity drive

RAID 5 data recovery, Reading. Copy every member before anyone rebuilds. Usually that alone decides it.

Parity in RAID 5 covers one lost disk and nothing beyond it. What finishes the second disk, more often than not, is the rebuild itself — because a rebuild demands a complete uninterrupted read from drives bought in one carton and run at one temperature ever since. Sets reach the Reading bench from distribution units at Theale, small software teams at Earley, and the four-bay box in the stores at a Woodley trade counter. The front panel nearly always reads worse than the truth, because failed is a verdict a controller reaches, not a diagnosis. From £500 + VAT, one figure in writing after a free look, and the disks you send go home exactly as they came.

Nothing recovered? On most jobs, nothing to pay The diagnosis is free; then one fixed figure in writing Parcels arrive from Newbury, Woodley and Theale

An engineer answers, and looking is free
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Match the RAID 5 symptom to the fault.

Different fault? Begin at the triage →
What you are seeingWhat is likely wrongWhat happens next
The controller reports a member missingYour one disk of parity is now spent, and a second fault takes the volume with itShut it down before another member fails
A rebuild ran half the night, then haltedA full read of the others met a soft patch on a disk of the same age — the usual endingKeep it switched off. Do not retry
Two members are showing as failedAlmost always a finished disk sitting next to one that is merely slow over a handful of sectors — not two of a kindPost them all; the images separate them
A rejected disk was forced back into the setOut-of-date blocks now sit among live stripesTouch nothing else
A replacement controller cannot see the setThis is a quarrel over metadata, and not one of your files has movedA normal reassembly
Recovery software has been run at the membersSomething has been written to your original disksSend them anyway, and name the tool that ran
Packing and posting: pack it so that nothing shifts inside the box, put a value on the parcel that reflects the data rather than the hardware, then send it tracked to the intake lab. We cover the return leg. If you would sooner talk the packing over with an engineer before you tape it up, ring first. Everything is written out on the packing and postage page.

What a RAID 5 rebuild demands of the disks that are left.

What a rebuild has to get throughA rebuild runs at one speed, which is flat out. Every remaining member is read end to end: four 16TB disks in a chassis means about 48TB out of the three that are left, and all of them carry the same warm running hours as the member that stopped.
What a URE rating tells youA consumer drive is specified for one unreadable sector per 1014 bits — one awkward sector in every 12.5TB or thereabouts. The enterprise specification is 1015, ten times the headroom. Treat it as the worst a manufacturer is prepared to put its name to, not as a countdown, and note how many disks in service run well past the number. The figure is sound. The frightening graphs drawn on top of it are not.
What the controller doesAge decides it. Older controllers that meet a sector they cannot complete throw away everything the rebuild has achieved to that point. Newer PERC and MegaRAID firmware punches out the stripe and keeps going; mdadm under Linux records the bad block and does the same. Losing one stripe to one unreadable sector is a price worth paying. Losing the whole volume to it never was.
Why the next disk stopsOne carton, one chassis, one temperature history between them. Ask every disk for one enormous uninterrupted read and whichever of them was quietly failing stops there. We go over the same ground slowly instead, leaving the soft patches until last.

From your parcel to your files coming back.

Jobs we have closed →
01

Logged the day it lands, and the look costs nothing Free

A case number goes on your device the day it reaches us, and an engineer then finds the real fault — free, and before anything else happens. You are told plainly what will come back and what will not, with one fixed figure in writing beside it. Nothing chargeable starts until you have read that and said yes.

The look costs you nothingA fixed price, in writingStill nothing to pay
02

Image each member first

Every member is copied in full onto our storage, the ones the card wrote off included. Slow reads are logged as they happen and the worst regions are left until last. Not one byte goes back to the disks you posted.

Every member cloned firstThe rejected members too
03

Take the geometry off the members

Three things have to be settled: the bay each member came out of, the size of a stripe, and the direction parity travels round the set. All three come out of what each disk recorded about itself, checked against the pattern of your own data. Nothing here is estimated.

Bay order and stripe size settledChecked before assembly starts
04

Assemble the array over the images

The array is then assembled on top of the images, never on the disks. Every block comes from whichever copy delivered it most cleanly; where no copy did, parity fills the gap — which is why data living on a member the controller had written off still arrives home. After that the file system is repaired, and the rebuilt volume mounted and checked before anything is released.

Every block from its clearest copyMounted and tested
05

The list first, then the bill, then the files

You see the file list first, then decide. Nothing is invoiced until you have said yes, and on most jobs there is no fee at all if the data does not come back. What we pull off goes onto media bought in for your job, and the postage home is ours. The case stays open on the bench until you tell us the files open on your own machine.

Nothing billed until you say yesNew media, bought for the jobPostage home is on us

What goes wrong most often

  • Degraded describes something that has already happened — the set carried one disk of cover, and the member that left took it with it. From that moment the array is as exposed as a single drive.
  • Fear sells array recovery — this is the most expensive work any bench does, and a good deal of what is published about it exists to unsettle the reader. What you get from us instead is what the imager is finding on your own disks.
  • A puncture costs a stripe, and only a stripe — modern firmware that runs into an unreadable sector marks that stripe, logs it and presses on, where an older card abandoned the entire rebuild on the spot. With the set assembled, punctured stripes can be listed for you by address.
  • Linux software arrays keep records — mdadm's superblocks, read next to the bad-block log, show which disk stepped out of the set and roughly when it happened. Hardware controllers say a great deal less.

The arithmetic, done once: a consumer disk is rated at one unrecoverable read error in 1014 bits, which is one awkward sector every 12.5TB or so; enterprise disks are ten times better, at 1015. Put four 16TB drives in a chassis and a rebuild wants roughly 48TB of faultless reading from the three that remain, so this is arithmetic rather than scaremongering. Set against it, disks in the field routinely run well past what they are rated for. Both are true, and both point the same way: images first, rebuild afterwards, because once the copies exist a rebuild costs you nothing.

How one of these actually went.

RG · RDG-2026-1972ON FILE ✓

Two RAID 5 members gone, and the year-end still filed on time

It read as two disks failing at once. It was not. One member had quietly left the set months before, unnoticed, and a second stopped midway through the rebuild that followed. Imaging put only nineteen bad sectors on that second disk, so three sound members and one very nearly sound were enough between them to work the stripe out again. The year-end filing went in on time.

19 unreadable sectors, not a second failed disk6 days from arrival to return

What helps, and what makes it worse.

First things to do

  • Power the chassis off the moment a member leaves
  • Label every disk with its bay position before it leaves the chassis
  • Include every member, the written-off ones as well
  • Say which controller it is, and what has been tried

What makes it worse

  • Start or restart a rebuild with a member missing
  • Forcing a rejected disk back online through the card's menu
  • Pointing consumer recovery software at the members
  • Fitting a spare and letting the controller initialise

Answers before you commit to anything.

The card shows two members failed. Is the volume gone?

Usually not. Controllers drop members for reasons of their own, and a handful of sectors answering a fraction too slowly will do it. A disk dropped from an array is not the same thing as a disk that is finished. Each member gets imaged to our storage before anything else; whatever a single image withholds is then reconstructed from the parity the others still carry. A controller marking two members bad makes for an ordinary week's work; two members genuinely beyond imaging is uncommon.

We are running degraded with a member missing. Do we rebuild?

Not before the copies exist. A rebuild instructs every remaining member to read itself from end to end — exactly the demand a tired disk cannot meet — and it lays new parity across the old parity that would have put your volume back together. Image the set first and you may then rebuild as often as you like, since nothing you do afterwards can alter the copies.

Do the URE numbers actually matter?

It is a sector that a drive's internal error correction cannot put right, at which point the drive halts and says so rather than hand back something wrong. Consumer disks are specified at roughly one such event per 12.5TB moved; enterprise disks at one per 125TB. Treat those as guaranteed minimums a manufacturer will defend, not as a countdown to a date in your diary. Modern array firmware meets a URE by punching out the stripe and continuing.

Should the controller come with the disks?

No — the disks alone are enough. Each member holds its own account of how the set was built, and where that account is damaged, the shape of your own data says the same thing. The set is then assembled in software above the images, nothing is written to what you posted, and your controller stays in the machine.

Nothing gets worse while it sits switched off.

You pay nothing for the look. What comes back is a list — the files that opened, the ones that did not, and one fixed figure to finish the job. Leave it switched off until you have that in writing.

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